All Lit Up!

Here we come to the more complicated part of the blog... Not because the work was any more complicated - most of the really tricky stuff was either done or planned out. It's complicated for a slightly embarrassing reason.

At this point in the proceedings, my involvement with the refurbishment had basically dropped off entirely so, while I have photos - taken by my mother - I have no personal notes to make on the work. From here on, it's likely that most of my remaining posts will be of the "and here are a few photos of this part of the job" variety, with any comments that may occur to me or things that my parents told me about the work.

I'm hoping things will get a bit more interesting when my sister starts posting...

But, for the moment, here's another bit about the wiring... which was basically complete by the time I next visited. As you will see in the first photograph, the wiring was all neatly bound together in the loft an all the sockets were occupied...

...but, hang on, eleven lights and twelve occupied sockets? How does that happen? Especially when, in theory, the two ground floor hall lights should have been wired together... Well, it turns out that, at some point, the decision was made to add a second 'extension lead' into the lounge, giving three additional sockets on either side of the room, demonstrated here by the appearance of a floor lamp and a smaller table lamp in the lounge.

While some of the lights don't seem to give off a great deal of illumination (most notably the dome light visible in the top right room in the lower pair of photos which, I believe, became the bathroom), having all these lights does make the house look all the more 'cosy'. The chandeliers in the lounge hang down a bit too far (the floor lamp would probably bump into them), but they do suit the room pretty well.

Wiring!

One of the coolest aspects of the dolls' house my father built was that, like a proper house, it was fully wired for electricity. I don't just mean that it had lights, I mean it had individually switchable room lights as well as a set of wall sockets in the lounge, enabling my sister to plug in extra features, including a miniature TV and a free-standing lamp.

Originally, this was accomplished by running wires from the lights, via a switch embedded in the back wall of each room (in the ceilings for the hallways) up to a junction block in the loft. The extra sockets in the lounge were on an entirely separate spur, without a switch, which also connected into the junction block. From this block, a single power cable was fed back down through the bottom of the house and out to a mains transformer, kept safe from prying fingers in a large metal box affixed to the base, outside the house.

For its time, it was a pretty good solution but, to a perfectionist like my father, sprucing up the rest of the house was an opportunity to re-do and improve all the wiring. All of the light fittings were being replaced, and the new fittings came with surprisingly long wires ending in their own individual plugs. Rather than wire them in fully, as originally, it seemed most logical to take advantage of this more modular approach and have all the lights plugged in to a fused socket strip (such as this one) in the loft, which would then connect to the mains via a new, smaller transformer.

This raised some very important questions, though. If the lights were going to be 'plug and play', would they still need switches? Was there really any necessity to have light switches at all, considering it was "just a dolls' house"? Would it not be acceptable for all the lights to be either on or off, dependent only on whether or not the house itself was plugged in and switched on at the wall?

Well, if my father tends towards perfectionism, I have a tendency to insist on the most impressive and complicated option available, if only because making it happen is more satisfying. Besides, that's how it was originally, and I saw no reason to downgrade that feature. Wiring in the lights would be easy... adding the switches into the wiring supplied with the lighting set would be fiddly... but the end result would be all the better for it.

Step 1: Making Ready
With all the technical decisions made, the first thing that had to be dealt with was the rather excessive lengths of chain attached to some of the light fittings. Since the house is two-storey, the ceilings aren't especially high and, straight from the packaging, the light fittings dangled pretty much half way to the floor. The solution was easy enough: yank the wire through the part that attaches it to the ceiling until the lamp hung at a more sensible height... then shorten the chain. This was accomplished with fine-tipped pliers, and the discarded links stashed in a handy plastic pot in case they came in handy for something. Some of the light fittings ended up having the entire chain removed, leaving only the two larger rings from either end.

You can see clearly that there was a huge excess of chain

As far as I know, we never did find a use for the chain

Most of the light fittings gained about 3-4cm of wire
once they reached a more suitable size for this house

Some of the additional light fittings we bought later, such as the chandeliers for the lounge, were fitted with rigid metal tubes rather than chain, so they weren't shortened.

Step 2:Exploratory Work
Next we had to ensure we had a suitable length of wire - each of the fittings seemed to have a heck of a length, but if we needed to order more, we ideally needed to know before we made a start on things, as the availability of wire might determine how some aspects of the wiring were accomplished. The socket strip, being the hub for the rest of the electricals, was installed first, up in the loft. I place it on the framework of the roof simply because that was the smoothest surface available... but then it struck me that the socket strip would be in the way if we wanted to add another floor in the loft. My father reckoned it'd be possible to work around it, though, and we all agreed that this was about the only sensible location for the sockets.

Next, it's trailing cable was fed down through the house - seen below in what would be the cavity between walls at the front and back of the house...

At this point, the existing connectors at the end of the wires - a pair of forked connectors, intended for screwing down to something - had be to removed. First and foremost, they weren't needed for what we were doing. Even if they were, though, the wires had to be fed through a small metal pipe embedded in a slot cut out of the base - one of the many improvements my father made to the model.

Originally, there was only a very shallow groove cut out, and the trailing wire tended not to stay there. Since the intended recipient of this refurbished dolls' house is far younger than the original owner was, safety is a greater concern. This pipe keeps the wire in place and reduces the likelihood that it would be pulled just through moving the model around.

The trailing end of the wire was attached to a new socket, into which the power feed from a newer, smaller transformer can be plugged. The transformer then plugs straight into the mains.

Step 3: Choices, Choices...
All of the lights then had to be assigned a room. This turned out to be quite tricky since most of them came from a multipack containing a variety of styles... some of them didn't really fit anywhere (being a bit too 'traditional' or old fashioned) and there wasn't a single matching pair among them, so we had to be both pretty creative and open to compromise. Once their locations were decided, their plugs were stripped off and their wires fed through into the roof. Removing the plugs was incredibly easy as their construction is very simple - pluck out the pins and the wires are loose, they can be pulled out without effort.

At this point, there was more than enough slack on all the wires for them to reach the roof area, but we were still in some doubt as to whether they'd all stretch to the sockets... Some of them almost certainly wouldn't but, for the time being, all the wires were taped in place, with some slack, just to keep them in the loft.

The socket strip has twelve sockets, sufficient to cover the light fittings and the additional sockets for the lounge. It also features a power switch of its own, a fuse and a small light that goes on when the fuse blows. This would make diagnosing any future lighting failures a bit easier, since if only a couple of lights won't work, we'll know that the bulbs need replacing, but if nothing works, it's more likely to be the fuse.

In the original house, both the ground floor and the landing each had a single ceiling-mounted light fitting. This led to the area behind the staircase being in shadows and, since we had a spare wall-mounting lamp, I figured it'd be cool to use that to light the area behind the stairs.

By this point, however, carpet had already been fitted to the staircase, and my father was concerned that the wire would have to trail over the carpet to get to the point where all the wires feed up into the loft. Undaunted, I gave it a go. It was simple enough to feed the wire through the gap between the wall and the staircase, while the carpet was able to cover over and keep the wire in place for the short distance between the top of that gap and the top of the staircase. Not a perfect solution, maybe, but it should keep the wire from being played with by a certain precocious youngster.

If you look closely, you can just about make
out the wire hugging the wall on the left at
the top of the stairs...

Obviously the lamp will be the right way up
when it's mounted on the wall...

The extra socket block would replace of the original, roughly halfway through the lounge, at the bottom of the outer wall. Considering the route it would have to take, up to the first floor then through into the room where all the wires come together to access the loft, it was pretty obvious that there wasn't going to be enough wire to fit it immediately. Attaching it to the inner wall might have improved matters, but additional wire would, eventually, become necessary to complete the project in any event.

Step 4: Soldering In
Since we were keeping the individual switches for each light fitting, we needed to insert them into the existing wires. This meant cutting one of the two wires feeding each light, stripping back some of the insulation, soldering in the switches we'd taken out of the original wiring, then fitting the switches back into the walls. It sounds pretty simple, but working within the constraints of a house that was already built and could not be easily disassembled beyond a certain point, the practical side of things was tricky. First and foremost, we knew that some part of the original system was faulty because some of the lights didn't work when the house was first brought out of storage. Blown bulbs were the obvious culprit, but some time spent testing the switches with a multimeter suggested that some of them were also faulty. If a two-position switch doesn't have a position where its resistance reads as something other than 'infinite', that means there's no longer an 'on' position.

Next up, due to the positioning of the light switches - on the rear wall of each room - the wires from each room had to loop down from the ceiling to the switch before heading up into the loft. This reduced the length of wire available to reach to the sockets. The wires had to be cut reasonably precisely to patch in the switch with enough slack that the switches could then be easily attached to the walls. The switches we used are a fairly basic type which come with a threaded area at the base of the switch and a nut to hold it in place. The drawback we had was that, with the walls made out of hardboard, the holes had to be widened at the back to allow enough of the threaded section to pass through for the nut to even attach, let alone attach securely.

The switches had initially only been roughly clipped out of the original circuits so, before they could be soldered in to the new system, the remnants of the old wiring had to be removed. Here's where things get tricky, because excessive use of a soldering iron can easily damage small components like these switches. I volunteered to start the soldering, just to see how fiddly it was. To begin, I wound the wires through and around the contacts so they'd at least stay connected while I attempted to solder them together. Trying to work around the walls was difficult - the wire had to be held away from the rear walls so I could reach them - and, at one point, I even tried sticking the soldering iron in through the side window to get a good angle for working. The trouble was, I need two hands free for soldering - one to hold the iron, one to hold the coil of solder - meaning I had no hands free for holding the switch and wires away from the wall. Since there wasn't enough space to have someone else hold the switch while I was working, and attempting to make the joint while someone else held the coil proved next to impossible, I ended up balancing a kind of lever (a screwdriver or similar tool) on one of the window frames. Very delicate, but it just about worked... eventually.

It took a lot longer than it should have done, but I'm not exactly experienced with soldering under good conditions, let alone inside a tiny room in a dolls house. Eventually, though, I got there... One switch down, eight more to go!

One light switch, soldered into place!

Before proceeding with any others, however, I just had to fix the switch into the wall and give it a try. Would it blow the fuse immediately? Would the switch turn out to have been too badly damaged by my fumbling attempts with a soldering iron? Would there be smoke? Fire?

It worked! It was pretty cool to see the room lit up but, in spite of all the strife I'd had with the soldering, I'd been dealing with one of the easier fittings, onto one of the fixed walls. Adding switches to the walls that had been removed was going to be far more difficult... However, in between this visit and the next, my father completed the rest of the wiring.

Painting Up

With walls and floors removed and all the wiring out of the way, it was time to start painting up the interior. While we'd started with the idea of individual décor in each room - the way a real house would be - a few words of caution from my sister gave us pause for thought, and the current plan is to paint all the rooms white for the time being.

That certainly cut down the time it took to get all the rooms painted, since we didn't have to channel our inner four-year-old to pick colours for the rooms. The first coat in most rooms was a joint effort between my mother and me, but the second coat - after a round of sanding to smooth out some of the blobby bits - was all my mother's work.

Something that became apparent during the painting was that much of the hardboard must have been recycled because it's riddled with nail holes which needed filling. What was interesting about the painting was that, while the paint liked to fill the holes that had been drilled for the ceiling light fittings, it never did quite such a good job with the nail holes - they ended up with some Polyfilla spread over them.

It's quite amazing what a coat of simple white paint does for the interior... Not only does it look brand new, but it's brighter (even compared to when it was papered inside) and possibly looks larger. This effect should be enhanced when the window holes are enlarged for the new window frames...

Front of house - rear walls removed (so the top right room
needn't have had the rear wall painted)

Back of house. The top right room is currently planned
to be the bathroom, and the bottom right room as the kitchen

The landing and the handrail around the top of the staircase

In the original dolls' house, all the carpeting was made using dressmaking fabric, but none of it was ever fastened down. These days, there are many more options available for floor (and wall) coverings, and my mother ordered a small sampling, including molded and painted plastic 'tile' effects for the bathroom/kitchen and several different colours of sticky-backed foamy 'carpet'

Since it's difficult to know how these sorts of things will look in situ, I took the above photos of all of the samples in order to do a quick, rough Photoshop job on the front of the house. This isn't an example of how the finished house is going to look (for one thing, the bathroom will be at the back of the house, not the front), but it was enough to convince my mother that she wanted the whole bathroom 'tiled', not just the floor. The kitchen will likely only have a tiled floor, but that remains to be decided.

Along with the carpet samples, my mother ordered a strip of the yellow carpet for the stairs. This was the first piece of carpet to be installed, though it needs a bit of trimming to fit it around the handrail posts at the top and bottom of the stairs.

I've been saying all along that the dolls' house is going to look fantastic once it's finished but, even at this early stage, one can begin to see its potential. The only worry we have about the décor stems from my sister's concerns that her daughter may be at the stage where she'll scribble on anything (because that's apparently what one of her schoolfriends does)... but based on my experience of the precocious young 'un, she tends to scribble on paper more than objects (and it tends to be only paper she's been given for the purpose rather than random scraps), though I have to admit I don't see her often enough to be certain that my experience counts for much.

Stripped & Bared

I've been a bit lax with this blog (and all the others, frankly), so this is the first part of a big catch up which should bring us as up-to-date as possible, until I next visit my folks...

One important part of this update is the news from my sister that she was hoping to give this to her daughter as a Christmas present. This year. That's a bit of a blow, as the rest of us were hoping for a little longer so the work (and cost) could be spread out more gradually. It also means this blog could end up being substantially shorter unless, once the dolls' house is complete, my sister picks it up and writes about her memories of playing with it 30-odd years ago and/or how her daughter gets on with it. That could go on for another few years but, unless we miss the deadline, the refurb has only a couple more weeks to go.

Still... Plenty to add for the moment, starting with the last of the stripping and making ready and the first bits of painting and decorating.

With the exterior fully stripped, it was time to move onto the interior... where it all gets a bit fiddly. The papered parts of the walls are slightly inset versus the framework so, while the paper was peeling in some places, getting it all off evenly was quite tricky. On the upside, the back walls of the rooms on the front of the house were screwed in place so they could be removed to access wiring, making the stripping of those surfaces far easier. The back walls of the rooms at the rear of the house were glued in place, like the ground floor's ceilings, leaving cavities of a few millimetres through which all the wiring could run. The switches sit in small indentations in the hardboard, allowing them to be pushed through far enough that they can be fixed in place by the nuts they were supplied with.

The rooms aren't perfectly consistent in their construction, though it was still considered wise to label the removable floors and walls, as well as the front and back of the house, to ensure everything goes back in its correct place.

Of course, things don't always work out that way... but more on that in a later post...

Removing the back wall panels from the front rooms allowed us to see the wiring for the first time in about thirty years, giving us a better idea of how it all came together in the first place. Chances are, like the fresh batch of ceiling lights we bought, the originals came with little 2-pin plugs for their power, but they ended up fully wired in, via the individual switches in the back walls of most rooms, and the ceilings of the hall, landing and through lounge.

Like the back walls panels from the front of the house, the upstairs floors were screwed down, and came out easily enough. This revealed how most wires from all over the house were fed through to the loft on one side, via a hole drilled in one of the pieces of framework. The wiring was kept loose and fairly slack, rather than trying to fit it precisely to the walls. Each wire from a ceiling light looped down the back wall to its switch, then back up to the loft where they were connected into a screw terminal block, which then led down to the bottom of the house, out under the base to a transformer and, from there, to the mains.

I asked my father if he had any circuit diagrams for the wiring of the dolls house, or if it was done on-the-fly. After answering very emphatically that it was done on-the-fly, he muttered "diagrams..." in a somewhat incredulous tone. With my father, it seems, proper preparation does not necessitate painstakingly logging every step of the process...

There's one internal wall surface in the third photo, above, which seems to show signs of burning at one of the wire joints. While this has been painted over now, it wasn't noticeable after the original wiring was removed, and the wiring itself shows no sign of having burnt, so I guess it was just a trick of the flash. One light had stopped working, but no-one can quite remember which room it had been in.

After these photos were taken, all the wiring was removed and set aside, and work began on painting the interior...